"The No. 6 Blast Furnace Reline Project (6BF) at Port Kembla Steelworks (PKSW) is a Critical State Significant Infrastructure Project delivering a modernised and upgraded Blast Furnace facility to primarily ensure a continuation of sovereign manufacturing capability of steelmaking in Australia, primarily supplying steel to the domestic market for vital infrastructure, building and construction, renewables and defence projects.
Core to the delivery of this project is the objective to improve the environmental performance of 6BF through the implementation of the latest feasible and available technology.
The integration of a Top Gas Recovery Turbine (TRT) is paramount to the delivery of energy efficiencies for the 6BF Reline Project. It is considered to be one of the most critical pieces of infrastructure being implemented as part of the overall project, as it is primarily used to control and stabilise the Blast Furnace Operating Process with the additional benefit of generating electric power (12MW) at the downstream end of the gas cleaning process whilst still allowing the gas to be used as a fuel across the broader PKSW site.
This project is vital in providing a bridge to a lower emissions steelmaking future and is critical to maintaining the sovereign capability of flat steelmaking in Australia.
Brefni were successfully awarded the first major construction package for this specific area of the 6BF Project and had responsibility for the delivery of the TRT Site Civil Works.
This was a very complex package of work which entailed a unique large tabletop foundation (230m3) being built to support critical high-speed machinery, with very tight tolerances. (Total Concrete Volume 723m3)
The site is very congested and posed many constructability challenges throughout the different stages of the Civil Works. The Brefni team brought with them some great ideas, proposals and previous experiences to progress and safely execute the works concurrently on multiple work fronts within the area to meet schedule.
The delivery of this works (mid-late 2025) later enabled the mobilisation of a mechanical construction team to continue with the site installation of major equipment, with the site now targeting completion late 2026.
It was a pleasure working with the Brefni Team throughout the delivery of this complex and challenging project. Their continued focus on quality, quick action and problem-solving skills, and attention to design detail throughout the project to ensure the design tolerances and objectives were achieved, has resulted in BlueScope now being well placed for the successfully delivery of this project for BlueScope PKSW."